MANUFACTURING PROCESS

01

DEVELOPMENT AND DESIGN

• Understanding customer needs and product specifications.
• Perform product design and engineering analysis.
• Create design drawings.
• Confirm and discuss with the customer, make modifications and adjustments.
• Finalize the design and proceed to the next stage of production.

02

LASER CUTTING

• Preparation for process conversion.
• Analyze heat-affected and burr-generating areas.
• Convert design drawings to program control for cutting.
• Verify details after forming.

03

EDGE DEBURRING

• Remove burrs generated during the cutting process.
• Ensure smooth and safe edges of the finished product without sharp corners.
• Perform surface treatment to enhance durability and aesthetics.

04

DRILLING / TAPPING / CHAMFERING

• Utilize precision drilling equipment for accurate hole positioning.
• Perform tapping operations according to specifications and design requirements.
• Perform chamfering to prevent sharp edges and corners.

05

BENDING AND FORMING

• Perform pre-analysis prior to bending operations based on design requirements and specifications.
• Utilize precision press brake equipment with tooling to perform bending and forming of sheet metal.
• Achieve the desired angles and shapes.
• Utilize fixtures to prevent deformation and ensure consistency of the finished products.

06

SELF-INSPECTION

• Perform self-inspection during the process to ensure product quality.
• Utilize inspection instruments and tools for dimensional and specification checks.
• Conduct visual inspections to ensure integrity of the appearance.
• Record inspection results and make necessary adjustments and corrections.

07

WELDING ASSEMBLY

• Perform pre-confirmation of welding positions, deformation levels, and welding requirements.
• Carry out high-quality assembly welding operations based on welding processes.
• Ensure the strength of welds and the durability of welded products.

08

AUTOMATED WELDING ASSEMBLY

• Utilize robotic welding equipment for component welding assembly operations.
• Enhance production efficiency and consistency.
• Reduce human errors and operational risks.
• Ensure high precision and high-quality welding results.

09

QUALITY INSPECTION

• Conduct comprehensive quality inspections to ensure products meet specifications and quality standards.
• Utilize specialized inspection equipment and measurement tools for various tests.
• Test mechanical performance, durability, and other key characteristics.
• Inspect consistency and quality of welding, bending, and other processes.

10

CLEANING AND PACKAGING

• Perform cleaning to remove residues and contaminants after the production process.
• Utilize appropriate packaging materials and methods to ensure product protection and safety.
• Label and identify products accurately for easy identification of specifications.
• Ensure cleanliness and integrity before shipping.

11

SHIPPING

• Arrange shipping and logistics transportation to ensure timely delivery.
• Select suitable transportation methods and packaging techniques.
• Track the shipping status and provide accurate logistics information.
• Assist customers with customs clearance and documentation procedures to ensure smooth customs procedures and delivery.